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F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Marchio: Beishun
Numero di modello: XY-3I/450×1400
MOQ: 1 set
prezzo: Negoziabile
Dettagli dell' imballaggio: 20GP
Condizioni di pagamento: L/C,T/T,Western Union
Informazioni dettagliate
Luogo di origine:
Qingdao
Certificazione:
ISO/CE
Pistone:
Ferro fuso raffreddato HS 72-75 Durezza
Pressione di unità di superficie:
21kg/cm2
Grado automatico:
Plc o manuale
Diametro del cilindro:
500 mm
Imballaggio:
FCL/LCL
Struttura:
Colonna/Cornice
Colpo:
300 mm
Condizione:
NUOVO
Strato di lavoro:
1,2,4
Strato di lavoro:
Come vostre esigenze
Utilizzo:
Per la fabbricazione di prodotti in gomma più grandi
Voltaggio:
220 V
colpo del cilindro:
Personalizzato
Tipo:
Colonna
Energia:
10kW
Numero di rulli:
Tre
Componenti principali:
SpA, motore, cuscinetto, ingranaggio, pompa
Lungo rotolo:
1000 mm
Metodo di riscaldamento:
Elettrico
Sistema di raffreddamento:
Opzionale
Durezza della superficie del rullo:
HS72-75
Materiale rotolo:
ghisa fredda
Periodo di garanzia:
12 mesi
Materiale a rulli:
Nylon/acciaio/ghisa refrigerata
Rullo:
Ghisa refrigerata legata
Pressione massima:
10mp
Garanzia:
5 anni
Sistema a vuoto:
Opzionale
Colore:
Tutto
Capacità di alimentazione:
20 set
Evidenziare:

500mm Cylinder Diameter Rubber Calender Machine

,

10kW Power 3-Roll Calender

,

1000mm Roll Length F-Type Calender

Descrizione del prodotto
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production
What is an F-Type 3-Roll Calender?

The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.

Key Features and Advantages
Superior Sheet Quality and Dimensional Accuracy
  • Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
  • Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
  • Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.
Excellent for Composite and Laminated Structures
  • Specialized for Friction Coating and Topping processes
  • Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
  • Speed differential between rolls forces rubber penetration into fabric weave
  • Bottom nip allows lamination of additional rubber layers or final sizing
  • Ideal for conveyor belts, tire carcasses, and inflatable rafts
Efficient Heating and Cooling
  • Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
  • Hot rolls maintain compound viscosity for processing
  • Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)
Robust Construction and Control
  • Heavy-duty frame withstands significant separating forces
  • Variable-speed motors enable precise roll speed and friction ratio control
  • Integrated PLC and HMI for recipe storage, process automation, and repeatability
Technical Specifications
Model Roller Dia * Length (mm) Mid-Roller Liner Speed (m/min) Calendaring Width (mm)
XY-3I1120360*11207.5-22.5900
XY-3L1120360*11202-20900
XY-3I1400400*14008.8-26.391200
XY-3I1450450*14502.5-251225
XY-3F1600510*16002.5-251375
XY-3F1520560*15201.5-151200
XY-3F1830610*17304.5-451500
XY-3F2540810*25403-302300
XY-3F3400900*34000.54-5.43200
XY-4F1120360*11207-21900
XY-4F1400400*14008.8-26.391200
XY-4Γ1600560*16003.5-301400
Typical Process Flow
  1. Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
  2. Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
  3. Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
  4. Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
  5. Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions
Comparison with Other Calender Types
  • Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
  • Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications
Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

  • Precision sheeting with exceptional thickness uniformity
  • Superior fabric coating capability for strong, void-free bonds
  • Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber 0
Buon prezzo  in linea

Dettagli dei prodotti

Casa > prodotti >
Macchina di gomma del calendario
>
F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Marchio: Beishun
Numero di modello: XY-3I/450×1400
MOQ: 1 set
prezzo: Negoziabile
Dettagli dell' imballaggio: 20GP
Condizioni di pagamento: L/C,T/T,Western Union
Informazioni dettagliate
Luogo di origine:
Qingdao
Marca:
Beishun
Certificazione:
ISO/CE
Numero di modello:
XY-3I/450×1400
Pistone:
Ferro fuso raffreddato HS 72-75 Durezza
Pressione di unità di superficie:
21kg/cm2
Grado automatico:
Plc o manuale
Diametro del cilindro:
500 mm
Imballaggio:
FCL/LCL
Struttura:
Colonna/Cornice
Colpo:
300 mm
Condizione:
NUOVO
Strato di lavoro:
1,2,4
Strato di lavoro:
Come vostre esigenze
Utilizzo:
Per la fabbricazione di prodotti in gomma più grandi
Voltaggio:
220 V
colpo del cilindro:
Personalizzato
Tipo:
Colonna
Energia:
10kW
Numero di rulli:
Tre
Componenti principali:
SpA, motore, cuscinetto, ingranaggio, pompa
Lungo rotolo:
1000 mm
Metodo di riscaldamento:
Elettrico
Sistema di raffreddamento:
Opzionale
Durezza della superficie del rullo:
HS72-75
Materiale rotolo:
ghisa fredda
Periodo di garanzia:
12 mesi
Materiale a rulli:
Nylon/acciaio/ghisa refrigerata
Rullo:
Ghisa refrigerata legata
Pressione massima:
10mp
Garanzia:
5 anni
Sistema a vuoto:
Opzionale
Colore:
Tutto
Quantità di ordine minimo:
1 set
Prezzo:
Negoziabile
Imballaggi particolari:
20GP
Tempi di consegna:
30 giorni
Termini di pagamento:
L/C,T/T,Western Union
Capacità di alimentazione:
20 set
Evidenziare:

500mm Cylinder Diameter Rubber Calender Machine

,

10kW Power 3-Roll Calender

,

1000mm Roll Length F-Type Calender

Descrizione del prodotto
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production
What is an F-Type 3-Roll Calender?

The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.

Key Features and Advantages
Superior Sheet Quality and Dimensional Accuracy
  • Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
  • Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
  • Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.
Excellent for Composite and Laminated Structures
  • Specialized for Friction Coating and Topping processes
  • Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
  • Speed differential between rolls forces rubber penetration into fabric weave
  • Bottom nip allows lamination of additional rubber layers or final sizing
  • Ideal for conveyor belts, tire carcasses, and inflatable rafts
Efficient Heating and Cooling
  • Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
  • Hot rolls maintain compound viscosity for processing
  • Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)
Robust Construction and Control
  • Heavy-duty frame withstands significant separating forces
  • Variable-speed motors enable precise roll speed and friction ratio control
  • Integrated PLC and HMI for recipe storage, process automation, and repeatability
Technical Specifications
Model Roller Dia * Length (mm) Mid-Roller Liner Speed (m/min) Calendaring Width (mm)
XY-3I1120360*11207.5-22.5900
XY-3L1120360*11202-20900
XY-3I1400400*14008.8-26.391200
XY-3I1450450*14502.5-251225
XY-3F1600510*16002.5-251375
XY-3F1520560*15201.5-151200
XY-3F1830610*17304.5-451500
XY-3F2540810*25403-302300
XY-3F3400900*34000.54-5.43200
XY-4F1120360*11207-21900
XY-4F1400400*14008.8-26.391200
XY-4Γ1600560*16003.5-301400
Typical Process Flow
  1. Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
  2. Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
  3. Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
  4. Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
  5. Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions
Comparison with Other Calender Types
  • Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
  • Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications
Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

  • Precision sheeting with exceptional thickness uniformity
  • Superior fabric coating capability for strong, void-free bonds
  • Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber 0